I have a 55lb Newport trolling motor that I run off a 100ah lithium battery made by Eco-worthy, which is advertised as being suitable for trolling motors. I keep the battery in a Newport battery box, and it was the battery box wires that melted to the battery. I have only had this setup for a few months and have gone out with it perhaps half a dozen times without any issues.

While I was out on my latest trip, I cruised across part of the lake with the trolling motor at maximum power. I smelled a burning plastic smell, and although the battery's phone app indicated that it was operating within normal temperatures, I headed back to shore. The motor seemed fine when I beached and checked it, I ran it for a bit and took the prop off to make sure there were no debris wrapped around the motor shaft. However, when I got back home and tried to charge it, the charger said it was full. When I opened the battery box, I discovered that both wires had melted to the plastic of the battery. Both the motor and the battery box have in-line breakers, neither of which tripped, so I assume the motor wasn't drawing excessive power. The motor and battery are still under warranty, which one could have caused this?

Posted by ColdMastadon

3 Comments

  1. What gauge wire are you running from your battery? You may be running an improper gauge for the draw.

  2. PaulJDougherty on

    Looking at that picture. The most likely cause. Is a loose connection. Either the crimp that holds the eyelet to the wire or the screw that holds eyelet to the battery.

    A 55lb 12 v motor draws about 40 amps. You should have at least 10 gauge wire. 8 gauge would be better.

  3. It’s a loose connection. I’m an electrician. See this all the time. This could be crimped poorly, or it could be the screw.

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